Commissioning Qualification Validation (CQV)

At Qualipharma, we offer commissioning and qualification services in all phases (DQ/IQ/OQ/PQ) for pharmaceutical equipment, facilities, and utilities, as well as instrumentation calibration and computerized systems, from drafting of URS to routine production. Our approach is based on ensuring compliance with GxP and FDA regulations, so that your equipment and facilities operate under the highest quality standards. We handle both the generation of documentation and the necessary executions in each case.

We have the capacity to lead projects of any scale, both nationally and internationally. We provide expert guidance in every phase, from product and process development to the commissioning and startup of new facilities, renovated areas, and equipment, as well as periodic requalifications and calibrations.

  •  Support in process definition + technology + equipment
  •  Development of User Requirements Specification (URS)
  •  Development of Functional Specifications (FS)
  •  Risk analysis of facilities and processes
  •  Cross-Contamination Risk Analysis (CCRA)
  • Detailed engineering support
  •  Validation Master Plan (VMP)
  •  Functional Specifications (FS)
  •  Risk Analysis (RA)
  •  Design Qualification (DQ)
  •  Startup Plan / Commissioning Plan
  •  Assistance with FAT
  • Support for Startup and supervision/execution of commissioning
  •  Instrumentation calibration
  •  Supervision of activities
  •  Preparation of Qualification Protocols (IQ/OQ/PQ)
  • Execution of qualifications (IQ/OQ/PQ):
    • Facilities and clean rooms
    •  Equipment
    • Temperature mapping
  • System validation

Our homogeneous process approach, with unified documentation and qualification, ensures consistency across all equipment manufacturers.

This guarantees compliance with the V Model and GAMP5 standards, making it easier for pharmaceutical laboratories to justify their equipment purchases to regulatory agencies.

Optimization in Project Hour Allocation

Qualipharma takes on quality control and internal supervision activities, reducing the operational burden on the manufacturer.

Integration of the Documentation Process

The manufacturer does not need to integrate or generate documentation for other machines within the scope of the project, allowing for savings in direct labor and avoiding non-recurring workload.

Specialized and Experienced Team

Access to a team with experience in top-tier companies, possessing in-depth knowledge of internal complexities, sterile environments, and the ability to adapt to each specific need.

Project-Specific Costs

Cost structure 100% attributable to the project, with competitive hourly rates that generate a positive impact on profitability (P&L) through favorable variations.

Access to Regulatory Compliance Consulting

An updated system in GxP, FDA, ISO 13485, and full CSV compliance under GAMP5 standards and CFR 21 Part 11 Annex 11, backed by the experience of leading companies in the industry.

Unique Value Proposition

Exclusive offer available only through the leading brands in the market.

Improvement in the Service Proposal

We offer the periodic execution of calibrations and requalifications.

Substantial Improvement in Project Hour Allocation

We take on quality and internal control activities

Unique Documentation Package

Integrated solution documentation from different participants with a single point of responsibility and a unified Validation Master Plan for all project stakeholders.

Dedicated Documentation and Qualification Management PM

Our PM works alongside the project’s PM, providing valuable expertise in regulations and processes.

Post-Project Hiring Option

The possibility of hiring us for continuous validation services after PQ.

Management of the Annual Validation Plan

Ability to manage and develop an annual validation plan with technical service for all installed equipment.

With Qloud by Qualipharma, you will have your qualification and calibration documentation instantly, without errors. You will have permanent access to your qualification documentation through our client portal and gain full control over your processes.

Our qualifications ensure the proper functioning and maintenance of your equipment, instruments, and facilities. We help you comply with all applicable requirements, maintain optimal performance, and address any deviations that are detected.

Equipment 

We carry out preventive maintenance on an annual basis to assess the condition of the equipment, as well as corrective maintenance with original spare parts, providing a fast and effective response.

UTAS – SAS/PASSBOX – Laminar flow and Biological Safety Cabinets – Extraction Cabinets/Fume Hoods – Bag In / Bag Out – Carving Tables – Visual Inspection Tables – Racks – Radiopharmaceutical Cells – Dispensers.

Facilities

  • HVAC Systems
    We ensure that your HVAC systems maintain the required environmental conditions in your facility for manufacturing in controlled environments. We generate the necessary documentation and carry out the executions with state-of-the-art equipment in compliance with applicable regulations.

  • Isolators
    We certify that your isolators operate under optimal conditions for analysis and production in controlled environments. We handle technical documentation and carry out the required executions, ensuring compliance with applicable regulations.

  • Operating Rooms
    We handle the startup and annual maintenance of surgical facilities in accordance with UNE 171340:2011 for the validation and qualification of controlled environment rooms in hospitals.

Compressed Gases

We help you assess the condition of your compressed gas installation according to the ISO 8573 standard, which sets the quality requirements that different compressed gases must meet based on the manufacturing process.

Microbiological Testing

We ensure the microbiological safety and quality of processes. This service includes the evaluation and control of microbial load in equipment, clean rooms, water, air, and products, ensuring compliance with the relevant regulatory standards (GMP, FDA, USP…).

Cross-Contamination Sampling

In accordance with the applicable UNE standards, Qualipharma develops an environmental verification plan, which consists of 3 stages:

  1.  Development and review of the measurement plan to establish the environmental limit value of the active ingredients to be sampled.
  2.  Execution of the plan, through measurements in the facilities using the appropriate equipment. Measurement of the API in the laboratory.
  3. Conclusions and results report, with verification of the obtained data, allowing the determination of whether the areas are safe or if corrective actions need to be implemented.

 

CIP/SIP Cleaning Systems 

We carry out the qualification of automatic cleaning and sterilization systems (CIP/SIP) by controlling the critical parameters of temperature and pressure in tanks, reactors, skids and other production equipment.

Our thermal mapping service during the OQ and PQ phases will allow us to confirm that our equipment is functioning correctly. As part of the qualification, we carry out the calibration of the monitoring and control instruments beforehand and perform temperature distribution tests.

Peace of mind and safety in sterilization processes.

Autoclaves – Depyrogenation tunnels – Drying ovens.

Precise thermal control for the preservation and processing of sensitive products.

 Stoves – Refrigerators – Freezers – Climate Chambers – Tanks/Reactors/Fermenters – Thermostatic Baths – Incubation Chambers – Drying Chambers

Critical parameters in all phases of the lyophilization recipe.

Lyophilizers

Suitable thermal conditions during storage and distribution.

Warehouse and Transportation Route Mapping.

We offer a comprehensive calibration and adjustment service for instrumentation, either at your facilities or in our laboratory, to ensure that all measuring devices and instruments operate with precision.

Mass

 Scale – Dynamic Scale – Thermobalance

Temperature – Humidity

Thermometer – Data Logger – Thermohygrometer

Humidity

Pressure – Vacuum

Pressure Probe and Loop – Manometer/Transmitter/Transducer – High Vacuum Probe – Vacuum Gauge

Volume

 Single-Channel Pipette – Multi-Channel Pipette – Burette

Time

 Stopwatch – Tachometer

Length

Vernier Caliper – Micrometer – Caliper

Particle Counters

We offer you the possibility to calibrate your non-viable particle counters (multi-brand), portable or remote (with or without pump) in our laboratory, with a custom-designed system for counter calibration.

Others

pH Meter – Conductivity Meter – Centrifuge – Stirrer – Refractometer – Durometer – Viscometer – Photometer – Lux Meter – Sampler

Certify your talent in the industry at [Name of the Cube] with our catalog of courses in both in-person and online formats. Discover e-learning by Qualipharma.

+
technicians
1500
instruments
999
reports on air installations and equipment per year
999
thermal equipment per year
1200
calibrations per year

It all starts with a hello!

Tell us what you need, and our team will find the most suitable solution for your project.